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PP Woven Bag Washing Line
Zhangjiagang Boxin Machinery Co., Ltd.PP Woven Bag Washing Line
The PP Woven Bag Washing Line is an advanced recycling system designed to process various soft plastic waste materials, including PP woven big bags, bulk bags, container bags, space bags, food bags, plastic bags, raffia bags, cement bags, and more. This state-of-the-art line is ideal for businesses looking to efficiently recycle plastic bags and woven materials into clean, reusable flakes that can be further processed into high-quality pellets for new products.
Overview of PP Woven Bag Washing Line
Boxin Machinery’s PP Woven Bag Washing Line is designed to handle large volumes of contaminated plastic waste, ensuring efficient cleaning and separation of impurities. The process is designed to break down the material into smaller, clean flakes, which can then be easily pelletized for use in new manufacturing processes. This system is equipped with high-performance machines that effectively handle even the toughest contaminants such as dirt, sand, metals, and other residues commonly found in plastic bags and woven fabrics.
Key Features and Benefits
Durability and High Performance: Boxin’s washing machines are built with high-quality 304 stainless steel, making them more durable and resistant to wear and tear compared to industry-standard equipment. The thickness of the stainless steel used is 23-47% thicker than conventional models, ensuring a longer lifespan and higher performance.
Comprehensive Recycling Process: The line incorporates a series of processes to clean, decontaminate, and prepare the plastic for pelletizing. These processes include crushing, friction washing, water washing, dehydration, and hot air drying. The result is clean, dry flakes that are ready for the next stage of production.
Customizable Design: The PP Woven Bag Washing Line can be configured in either an "L" or "U" shape, depending on the layout of the customer's facility. This flexibility ensures the system can fit into a variety of factory spaces while maximizing efficiency.
Capacity: The system can process a wide range of capacities, from 500 to 3000 kg/h, ensuring it can meet the needs of both small-scale and large-scale recycling operations.
Long-Term Support: Boxin offers comprehensive after-sales support, including pre-sales factory inspections, on-site installation and commissioning, and permanent online technical support. This ensures that your operations will run smoothly and efficiently from day one.
Components of the PP Woven Bag Washing Line
The PP Woven Bag Washing Line consists of several key components, each playing a crucial role in the cleaning and recycling process. Below is an overview of the main components:
1. Belt Conveyor
The belt conveyor is used to transport the woven bags to the crusher. This ensures a smooth and continuous flow of materials to the next stage of processing.
2. Crusher
The crusher is designed with a special shaft to efficiently break down woven bags into smaller pieces. This ensures the material is ready for washing, with the appropriate size and uniformity.
3. Screw Loader
The screw loader transports the crushed flakes evenly to the next stage of washing, ensuring a consistent flow of material for processing.
4. High-Speed Friction Washer
The high-speed friction washer uses rotating blades to apply friction to the material, effectively removing impurities. The speed and blade design are optimized to achieve the best cleaning effect without damaging the material.
5. Floating Washer (Sedimentation Separator)
This washer uses high-pressure underwater washing to separate heavy contaminants, such as stones and metals, from the plastic flakes. The material floats in the water while the heavy contaminants sink, allowing for easy separation.
6. Friction Washer (Secondary Stage)
A secondary friction washer ensures additional cleaning by applying further blade hits to the material at the optimal rotation speed. This ensures a cleaner output for the final pelletizing process.
7. De-Watering Machine
The de-watering machine uses centrifugal force to remove the maximum amount of moisture from the material, making it ready for drying and pelletizing. This is a critical step to ensure the material meets the required dryness for effective pellet production.
8. Automatic Baler Machine
After washing and drying, the automatic baler machine packs the cleaned flakes into bales. This helps reduce the volume of the material, making it easier to store and transport.
Models and Specifications
The PP Woven Bag Washing Line is available in several models, each with different capacities and power requirements to suit various production needs. Below are the specifications for the available models:
| Model | Output (KG/H) | Installed Power (KW) | Water Consumption (T/H) | Labor Requirements | Factory Area (L×W×H) |
|---|---|---|---|---|---|
| BXB-300 | 300 | 100-130 | 2-3 | 2-3 | 30×4×5 |
| BXC-500 | 500 | 130-160 | 4-6 | 2-3 | 40×4×5 |
| BXC-1000 | 1000 | 180-260 | 6-8 | 3-5 | 45×6×5 |
| BXB-1500 | 1500 | 280-320 | 8-10 | 3-5 | 48×6×5 |
| BXC-2000 | 2000 | 350-450 | 10-15 | 4-6 | 55×7×5 |
Conclusion
The PP Woven Bag Washing Line from Boxin Machinery is an ideal solution for recycling PP woven bags and other soft plastic materials. It provides a high-performance, durable system designed to clean and prepare plastic waste for reuse, contributing to the circular economy and sustainable manufacturing practices. With customizable designs, robust components, and exceptional after-sales support, this washing line is a valuable investment for businesses looking to efficiently recycle and reuse plastic materials.
